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Custom Titanium Forgings Supplier

 

Jeterry Titanium Technology Co., Ltd., founded in June 2012, and is located in the Baoji Hi-tech Development Zone, is a young enterprise mainly engaged in the production and operation of non-ferrous metal titanium-zirconium seamless pipes and aluminum-vanadium alloys. Products are used in the chemical industry, electronics, petroleum, aviation, marine engineering, marine equipment, titanium alloy ingots, etc.

 

Jeterry Advantages

Advanced Production Equipment

Our company covers an area of more than 2,000 square meters and is equipped with cold rolling mills, high-speed fine boring machines, annealing furnaces, metal band saws, pipe polishers, and other equipment, which can produce high-precision titanium products.

Strong Production Capacity

Our leading steel manufacturer has established strategic cooperation to solve the manufacturing problem of large-diameter steel billets and achieve an annual production capacity of 2,000 tons of tube blanks and 1,000 tons of finished tubes.

OEM Service Available

Free fabric samples, more than 3000 ready-made designs for you to choose from, and OEM solutions for many buyers around the world.

 

Timely After-Sales Service

Our team has more than 10 years of experience in the field of quality control. At the same time, we provide 24/7 dedicated service and can quickly reply to customers' emails within 12 hours.

 

Titanium Forgings

 

Introduction to Titanium Forgings
productcate-409-225
 

FOUNDED COMPANY

Titanium Forgings are manufactured as an integral part of many industries. Forging is a process that provides the durability and strength needed to be used across various applications within those industries. It is a process in manufacturing that shapes metal by applying compression and force through the use of hammers, presses, or dies.

 

Benefits of Titanium Forgings
 

Exceptional Strength-to-Weight Ratio

One of the primary advantages of using titanium forgings is its impressive strength-to-weight ratio. Titanium is renowned for being as strong as some steels while being approximately 45% lighter. This property is crucial because every gram saved can have a significant impact on fuel efficiency, payload capacity, and overall performance.

GR2 Titanium Block Square
Seamless Pipe Astm B861

High-Temperature Tolerance

Forgings often operate in extreme temperatures, from cold to searing heat. Titanium forgings exhibit excellent resistance to high temperatures, retaining their mechanical properties even at elevated levels.

Outstanding Corrosion Resistance

Forgings are often subjected to harsh environmental conditions, including exposure to moisture and salt. Titanium's remarkable corrosion resistance allows it to withstand these challenges, ensuring critical parts remain functional over extended periods. This characteristic reduces maintenance costs and extends the lifespan of components.

Hollow Titanium Rods
Titanium Forged Ring

Low Thermal Expansion

Some industry places stringent demands on materials to maintain dimensional stability at varying temperatures. Titanium's low coefficient of thermal expansion ensures that components made from titanium forgings maintain their shape and size even when exposed to temperature variations, which is vital for precision and performance.

Fatigue Resistance

Components are often subjected to repetitive stress and fatigue. Titanium's resistance to fatigue, along with its ability to endure high loads without deformation, is a crucial advantage. This property helps maintain structural integrity and safety, which is paramount in many industries.

Titanium Ti6Al4VELI Plate
Titanium Strip In Coil

Excellent Machinability

Titanium forgings are known for their excellent machinability, allowing for precise and intricate designs. This quality is essential for creating complex components with tight tolerances, ensuring optimal functionality and performance.

 

Grades of Titanium Forgings
GR2 Titanium Block Square
Grade 1 SurgicalTitanium Wire
Titanium Ti6Al4VELI Plate
Titanium Strip In Coil

Grade 1 Titanium Forgings
Grade 1 titanium forgings are the most commercially pure titanium available and are often referred to as "CP" or "Commercially Pure." This grade of titanium has excellent corrosion resistance and is also highly ductile and formable. It is commonly used in marine, chemical processing, and medical applications, where resistance to corrosion and bio-compatibility is essential. Grade 1 titanium forgings are also suitable for welding, making them ideal for fabricating custom components and structures. Grade 1 titanium is the most ductile and softest of all titanium alloys, and is commonly referred to as commercially pure titanium (CPT). It is generally used in applications where formability, ductility, and corrosion resistance are the primary requirements.
Grade 2 Titanium Forgings
Grade 2 titanium forgings are also commercially pure and have similar properties to Grade 1. However, Grade 2 titanium forgings have a slightly higher level of oxygen content, making them stronger and more resistant to corrosion in certain environments. Grade 2 titanium forgings are commonly used in aerospace, medical, and chemical processing applications, where strength and corrosion resistance are essential. Grade 2 titanium is also known as commercially pure titanium, but it has slightly higher levels of iron and oxygen than Grade 1 titanium. Grade 2 titanium is widely used in many applications, including chemical processing, marine engineering, and medical equipment. It is also used in the aerospace industry for structural components due to its high strength and corrosion resistance. Grade 2 titanium forgings are often used in components that require good weldability, formability, and high-temperature performance.
Grade 3 Titanium Forgings
Grade 3 titanium forgings are an alloy of titanium and small amounts of aluminum and vanadium. This alloy is stronger than commercially pure titanium and has excellent corrosion resistance. Grade 3 titanium forgings are commonly used in aircraft and aerospace applications, where high strength and lightweight are critical. Grade 3 titanium is a non-alloyed, high-strength titanium alloy that offers excellent resistance to corrosion and high-temperature environments. It is commonly used in aerospace applications, particularly in aircraft components that require high strength and corrosion resistance, such as landing gear and structural components. Grade 3 titanium forgings also have applications in marine and chemical processing industries where resistance to corrosion is essential.
Grade 4 Titanium Forgings
Grade 4 titanium forgings are an alloy of titanium, aluminum, and vanadium, with a higher aluminum content than Grade 3. This alloy has excellent corrosion resistance and is also highly durable and fatigue-resistant. Grade 4 titanium forgings are commonly used in marine, aerospace, and chemical processing applications, where strength and corrosion resistance are essential.
Grade 5 Titanium Forgings
Grade 5 titanium forgings are also known as Ti-6Al-4V, which refers to their composition of 6% aluminum and 4% vanadium. This alloy is one of the most widely used titanium alloys, and it has excellent strength, corrosion resistance, and biocompatibility. Grade 5 titanium forgings are commonly used in aerospace, automotive, and medical applications, where high strength and lightweight are essential. Grade 5 titanium, also known as Ti-6Al-4V, is an alloyed titanium that contains 6% aluminum and 4% vanadium. It is one of the most widely used titanium alloys due to its high strength-to-weight ratio, excellent corrosion resistance, and good heat resistance. Grade 5 titanium forgings are used in aerospace applications, particularly in the manufacture of aircraft engines and structural components. It is also used in the medical industry for the manufacturing of surgical implants and prosthetics.
Grade 7 Titanium Forgings
Grade 7 titanium forgings are an alloy of titanium and small amounts of palladium, which improves its corrosion resistance in chloride-containing environments. This alloy has excellent resistance to corrosion and is also highly formable and weldable. Grade 7 titanium forgings are commonly used in chemical processing and seawater applications, where resistance to corrosion is essential. Grade 7 titanium is an alloyed version of Grade 2 titanium, containing small amounts of palladium to enhance its corrosion resistance. It is commonly used in chemical processing and in marine environments due to its exceptional corrosion resistance.
Grade 9 Titanium Forgings
Grade 9 titanium forgings are an alloy of titanium, aluminum, and vanadium, with a higher aluminum content than Grade 5. This alloy has excellent strength and corrosion resistance and is also highly formable and weldable. Grade 9 titanium forgings are commonly used in aerospace and medical applications, where high strength and biocompatibility are essential.
Grade 23 Titanium Forgings
Grade 23 titanium forgings are also known as Ti-6Al-4V ELI, which refers to their composition of 6% aluminum, 4% vanadium, and extra-low interstitial elements. This alloy has excellent biocompatibility and is commonly used in medical and dental applications, such as implants and prosthetics.

 

 
 
Application of Titanium Forgings
Gr7Titanium Alloy Strip

Aerospace

Titanium forgings are extensively used in the aerospace industry for critical components like aircraft engine discs, compressor blades, structural parts, and landing gear components. The high strength-to-weight ratio and corrosion resistance of titanium make it ideal for improving fuel efficiency and withstanding the demanding conditions of aerospace environments.

0.5mm Titanium Foil Strip

Automotive

Titanium forgings are utilized in the automotive industry for various high-performance applications. They can be found in connecting rods, valve springs, suspension components, and exhaust systems, where their lightweight nature, strength, and heat resistance contribute to improved performance and fuel efficiency.

Ti-6Al-4V Titanium Square Bar

Oil and Gas

The oil and gas industry benefits from the corrosion resistance and high strength of titanium forgings. They are used in offshore platforms, underwater components, valves, pumps, and heat exchangers where resistance to corrosive environments, high pressures, and temperatures is crucial.

GR1 Titanium Round Bar

Marine

Titanium forgings are utilized in marine applications due to their excellent corrosion resistance in saltwater environments. They find use in propeller shafts, ship hulls, marine turbine blades, and offshore structures, where resistance to seawater and harsh conditions is necessary.

 

 
Titanium Forgings Process

 

Metal
Much of the determination of which forging process to use is dependent on the type of metal. Nearly every metal can be forged regardless of the fact that metals have different characteristics and properties in relation to their weight, tensile strength, and deformation capabilities. The common types of metals for forging include carbon, alloy, stainless steel, aluminum, titanium, brass, copper, cobalt, nickel, and molybdenum.

 

Forging
The type of impact and compression operation used depends on the metal. Heavier metals need to be heat treated before forging, while softer metals, like aluminum, brass, and copper, can be cold forged. Regardless of whether the method is hot or cold, the forging process will involve the use of some type of force with a hammer, mold, or heavy weight; this is at the heart of the forging process.

 

Annealing
Annealing is a major part of the forging process and is designed to change the physical shape and properties of a metal. The purpose of annealing is to increase the ductility of the metal and reduce its hardness to make it more workable. As a function of the annealing process, the metal is heated above its recrystallization temperature and remains in that condition while it is being worked. How rapidly the metal cools during annealing is dependent on the type of metal. Though annealing is mainly related to hot forging, it is also used in cold forging. When annealing is part of cold forging, the temperature of the metal is only sufficiently raised to allow it to be forged; this means it is slightly below its recrystallization point.

 

Shaping
Once the metal has reached a point where it is pliable, it is formed, shaped, configured, and manipulated to achieve the desired formation. This part of the process can include hammering, grinding, molding, compressing, and bending; this is dependent on the chosen method. Regardless of the forging process, the metal is put through a set of stressing steps designed to transform it into the planned design.

 

Hardening
The hardening of the forged part depends on the chosen process. With cold forging, the working of the workpiece hardens it, which strengthens the plastic deformation. This does not happen in hot forging, as the metal hardens and strengthens through recrystallization. As the metal is compressed and deformed through forging, the grain structure is changed to conform to the geometry of the forged part. In cold forging, the process leads to fatigue resistance and improved mechanical properties.

 

Tempering
The tempering process makes the metal stronger. Included in tempering is heating, shaping, cooling, and reheating, which creates stress. By tempering a forged part, the metal becomes less brittle and more ductile without sacrificing hardness. The process of tempering produces harder and tougher parts that are weldable and ductile. Part of this toughness is greater resistance to wear and abrasion, which is important for parts that will face extreme wear and harsh conditions.

 

Completion
Most parts that are produced by forging can be manufactured using other processes. Forging is popular when compared to other processes because of the strength and durability of the finished products. The forging process alters the structure of metals by compressing it, which causes the metal to undergo metallurgical recrystallization and realignment of its grain. The completed parts have higher impact and shearing strength that enhance their longevity and usefulness.

 

 

 
Ultimate FAQ Guide to Titanium Forgings

 

Q: How does Titanium Forgings perform?

A: Titanium’s properties make it ideal for forging due to its high strength-to-weight ratio, high melting point, excellent heat resistance, low thermal expansion, and corrosion resistance. Its strength-to-weight ratio allows for lightweight yet strong components. The high melting point enables it to withstand the heat of forging without losing integrity. Excellent heat resistance prevents oxidation and surface damage. Low thermal expansion prevents warping during cooling. Titanium’s corrosion resistance makes it suitable for applications exposed to harsh environments. Combined with appropriate forging techniques, these properties result in high-quality, durable, and resistant forged components. Some common forged titanium specifications include ASTM B381, AMS4928, AMS4931, AMS6931, SAE AMS4921, and MIL-T-9047.

Q: How to forge titanium?

A: The titanium forging process begins with selecting high-quality raw materials and heating them to a specific forging temperature. The material is then pre-formed into a rough shape before being placed into a forging die or mould for shaping. After forging, the titanium part undergoes heat treatment to improve its properties and may require additional machining for precision. Finally, the product is inspected for quality control to ensure it meets specifications and is free from defects.

Q: What is the forging process for titanium?

A: The forging process for titanium typically involves preheating the metal followed by deformation using hammers, presses, or other forging equipment. The process can be performed in open-die, closed-die, or isothermal conditions, depending on the desired outcome.

Q: What factors should I consider when selecting a titanium forging supplier?

A: To choose the right titanium forging company in India for your project and select the best supplier, consider their experience, production capacity, quality control processes, certifications, reputation, and pricing. Evaluate these factors to ensure the best quality products & services meet your project requirements.

Q: What are the applications of Titanium Forgings?

A: Titanium forgings are used in various industries, including aerospace, for aircraft structures, engine components, landing gears, and fasteners. They also benefit the automotive industry and are incorporated into sporting goods like bicycles and tennis rackets for enhanced speed and performance.

Q: What is the main Process of Titanium Alloy Forging?

A: Forging is a plastic forming process, that is, using the plasticity of metal to make the blank material obtain a certain shape and structural properties under the impact or pressure of the tool.
Free Forging
Free forging is generally carried out between two flat dies or molds without a cavity. The tools used in free forging are simple in shape, flexible, short in the manufacturing cycle, and low in cost. However, free forging has high labor intensity, difficult operation, low productivity, low forging quality, and large machining allowance. Therefore, it is only suitable for use when there are no special requirements for the performance of the parts and the number of parts is small.
Open Die Forging
The blank is deformed between two molds with cavities, the forging is confined in the cavity, and the excess metal flows out from the narrow gap between the two molds, forming burrs around the forging. Under the resistance of the mold and surrounding burrs, the metal is forced to be pressed into the shape of the mold cavity.
Closed Die Forging
In the closed die forging process, no transverse burrs perpendicular to the direction of die movement are formed. The cavity of the closed forging die has two functions: one is for forming the blank, and the other is for guiding.
Extrusion Die Forging
It refers to using the extrusion method for die forging, which includes forward extrusion die forging and reverse extrusion die forging. Extrusion die forging can manufacture all kinds of hollow and solid parts and can obtain forgings with high geometrical precision and denser internal structure.
Multi-Directional Die Forging
Multi-directional die forging is performed on a multi-directional die forging machine. In multi-directional die forging, the slider acts alternately and jointly on the workpiece from the vertical and horizontal directions, and one or more perforation punches are used to make the metal flow outward from the center of the cavity to achieve the purpose of filling the cavity.
Partial Die Forging
In order to forge large integral forgings on the existing hydraulic pressure, partial die forging methods, such as segment die forging, pad die forging, etc. can be used. The feature of the partial die forging method is to process the forging piece by piece, processing one part at a time, so the required equipment tonnage can be very small. Generally speaking, this method can be used to process extra-large forgings on medium hydraulic presses.
Isothermal Forging
Before forging, the mold is heated to the forging temperature of the blank, and the temperature of the mold and the blank remains the same throughout the forging process so that a large amount of deformation can be obtained under the action of a small deformation force.

Q: What are the properties of titanium forgings?

A: Titanium is a silvery-white metal that forms a protective oxide covering which makes it extremely resistant to corrosion, even in the presence of seawater and chlorine. Also able to withstand acid and chemical attack, titanium resists erosion as well as other types of metal fatigue. Valued for its strength to weight ratio, titanium forgings have the same ultimate tensile strengths as low alloy steels but are significantly lighter and less dense.

Q: What are the purposes of Titanium Forgings?

A: Titanium forgings have found uses in a number of industries. Because of its ability to resist corrosion by sea water and to maintain high strength in elevated temperatures, titanium is used in propeller shafts, heat exchangers in desalinization plants, temperature control components for saltwater aquariums, military submarines, and more. Because of its low density, forged titanium products are also valuable in the aviation industry, where it is used for wing structures and airframes. Titanium forgings are also being recognized as advantageous for knives and other tools for backpacking applications. In both aviation and camping, titanium forgings are employed for their light weights. Titanium is also a valuable alloying element for other materials. Alloy steel forgings, stainless steel forgings,copper forgings, and aluminum forgings all benefit from the addition of titanium. Titanium can be used to refine the grain size in both aluminum and alloy steel and it is used in some stainless steel grades to decrease the amount of carbon present. Copper that is alloyed with titanium increases in hardness.

Q: What advantages do titanium forgings offer?

A: Forged titanium often gets used in heavy industry because of its excellent strength to weight ratio and corrosion resistance.

Q: Where are titanium forgings used in the aerospace industry?

A: Titanium forgings are used in aerospace for components like engine discs, compressor blades, landing gear parts, and structural elements to enhance strength and reduce weight.

Q: Why are titanium forgings suitable for the oil and gas industry?

A: The metal is also resistant to wear and tear, meaning it can last for a very long time, even in harsh conditions, such as those of the oil and gas industry. Another thing that makes titanium so durable is its good degree of crack and fatigue resistance.

Q: What is the forging point of titanium?

A: Forging can be carried out as the temperature drops. To obtain good ductility, it has been found preferable to finish-forge at a temperature not below 1550°F (840°C).

Q: What is titanium used for in the Automotive industry?

A: Brake calipers, engine valves, tire rims, and other mechanical parts are some of the many components that have been made from titanium. Titanium has the added benefit of continued strength versus traditional steel parts with also a reduction in the parts' overall weight.

Q: Why are titanium forgings used in chemical processing industries?

A: They withstand high temperatures, and have a high resistance to corrosion. These properties have caused the metal to be widely used in the aerospace industry, chemical processing vessels and piping, power plant components, desalination plants, and medical applications like implants and surgical devices.

Q: What is the use of titanium in energy?

A: Titanium's mechanical and chemical properties make it an ideal metal for power plant condenser pipes and nuclear waste storage. Titanium allows power plant condenser pipes to be strong, lightweight, corrosion resistant, and thinner (which allows for better heat transfer).

Q: How do titanium forgings contribute to weight reduction in applications?

A: Titanium alloys have a high specific strength (strength-density ratio). The lower density (≈50% lower than that of steel) and the mechanical properties are attractive.

Q: Can titanium forgings be welded?

A: Titanium and Titanium alloys can be arc welded with the gas shielded processes, TIG, MIG or Plasma TIG. The flux shielded processes can be used but are more difficult due to the inherent higher oxygen contents and are not therefore recommended.

Q: What are the limitations of titanium?

A: The main limitation of titanium and titanium alloys is the poor chemical reactivity with other materials at high temperature. The price of titanium alloy has become very expensive, so it is mostly used in aircraft structure, aircraft and high-tech industries such as petroleum and chemical industry at the beginning.

Q: Are titanium forgings suitable for high-temperature environments?

A: Yes, titanium forgings retain their mechanical properties at elevated temperatures, making them suitable for applications exposed to high heat.

Q: How are titanium forgings tested for quality?

A: For metals such as steel, aluminum, brass, copper, titanium, etc., which can be shaped with a forging mechanism for use in various applications, NDT methods such as ultrasonic testing (UT) provide an ideal solution for identifying the flaws mentioned above.

As one of the leading titanium forgings manufacturers and suppliers in China, we warmly welcome you to buy high-grade titanium forgings in stock here from our factory. All customized products are with high quality and competitive price. Contact us for quotation.

Titanium Forged Ring, GR2 Titanium Block Square, ASTM B381 Titanium Forging Disc

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